Packaging automation and contract assembly

Reduce repetitive packaging labor with equipment, contract production, or both.

RPG helps evaluate manual steps, production volume, line constraints, packout sequence, and total economics before coordinating equipment, workstation, co-packing, or contract-labor options.

Equipment can be specified, quoted, sold, and coordinated through qualified automation partners where the application, safety, service, and economics support it.

Manual work → assisted process → scalable production
01ObserveSteps, cycle time, handling, errors
02RedesignPackage, workstation, fixtures, sequence
03Equip or outsourceAutomation, contract labor, or hybrid
Target outcomeLower labor · higher throughput · better repeatability

Equipment categories

Automation selected around the packaging operation.

Forming and erecting

Case erecting, carton erecting, automatic feeders, and custom fixtures that reduce repetitive setup and component handling.

Sealing and closing

Taping, L-bar sealing, heat and UV sealing, bag sealing, skin and blister sealing, and closure systems.

Shrink and bundling

Manual, automatic, overhead, and ring-style shrink systems, shrink tunnels, bundling, and protective film applications.

Conveying and transfer

Flexible conveyors, line-side transfer, staging, product movement, and workcell improvements that reduce walking and handling.

Strapping and unitization

Strapping systems, stretch wrapping, load stabilization, and equipment for shipping-unit preparation.

Custom equipment design

Application-specific equipment, fixtures, feeding concepts, ergonomic assists, and integration support through qualified partners.

Contract packaging and post-production support

Flexible labor when owning equipment is not yet the best answer.

Packaging and assembly

Manual packout, subassembly, product insertion, closing, labeling, inspection, and finished-goods preparation.

Kitting and launch support

Multi-component kits, promotional programs, subscription assembly, short-run launches, and demand spikes.

Rework and overflow

Corrective rework, relabeling, repacking, production overflow, and flexible capacity during transitions.

Fulfillment and distribution

Co-packing, staging, warehouse coordination, shipping preparation, and supply-chain execution.

Decision framework

Automate, outsource, redesign—or combine the three.

Current pressurePotential directionWhat must be validated
High repetitive hand placementPackage redesign, fixtures, feeders, or contract assemblyCycle time, volume, ergonomics, error rate
Slow carton or case preparationCase/carton erecting and tapingBlank style, speed, footprint, maintenance
Seasonal or uncertain volumeContract labor or co-packingForecast, quality, inventory, service level
Film wrapping or bundling burdenShrink system, tunnel, or automated wrappingFilm, heat, product sensitivity, throughput
Frequent custom handlingWorkcell, conveyor, fixture, or custom equipmentOperator interaction, safety, changeover, ROI

Automation and labor questions

Equipment is one option—not the automatic answer.

Can RPG help sell or source packaging automation equipment?

RPG can help define the application and coordinate specification, quotation, sale, installation planning, and support through qualified automation partners where the equipment and economics fit.

What if the volume does not justify automation?

The better answer may be structural redesign, a fixture or workstation improvement, contract packaging, co-packing, or a hybrid approach that avoids premature capital investment.

Can RPG coordinate contract labor for packaging and assembly?

Yes. Potential services include kitting, assembly, packout, labeling, inspection, rework, fulfillment, overflow production, and post-packaging operations through qualified production partners.

Start with the current operation

Show us the packout sequence and annual volume.

Photographs, a short video, approximate labor time, and the business pressure are enough to begin qualifying the opportunity.